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Reliable Modelling Approach for Designing Precipitation Hardening in Next-Generation High-Endurance Ni-Based Superalloys (RePhenix)

Purpose and goal

The project develops computational tools for performance-driven design of Ni-based superalloys for high-temperature energy and transport applications. Combining ICME, Calphad modelling and experiments, it enables predictive simulation of microstructure and property. Industrial partners, Alleima and Outokumpu, can use the validated models for alloy and heat treatment design. Key functions will be implemented in the commercial software Thermo-Calc making the tools accessible to global community.

Expected effects and result

This project will deliver validated precipitation and property models with predictive capability across defined compositions and heat treatments. It will integrate new functionalities for modelling complex precipitation sequences and incubation times. Experiments includes LSI, TEM, EBSD and APT analyses to characterize precipitates and precipitation kinetics, along with hardness test to assess resulting properties. Knowledge will be transferred through workshop, conference and publication.

Planned approach and implementation

The project begins with designing and producing model alloys based on 625 and 718, varying composition and ageing treatments. Lab-scale and LSI characterization will support calibration and refinement of precipitation models together with literature data. In parallel, a semi-empirical model will be developed to describe complex precipitation sequence and incubation time. Finally, property model parameters will be optimized to link precipitation behaviour with mechanical properties.

The text has been written by the project team. The content is copied from the funding agency’s website and has not been reviewed by the Program Office.

Project title
Reliable Modelling Approach for Designing Precipitation Hardening in Next-Generation High-Endurance Ni-Based Superalloys (RePhenix)
Registration number
2025-03086
Coordinator
SWERIM AB
Call
2025-00959 Impact Innovation: Research and development projects within Techological Action Areas in the Swedish Metals and Minerals program
Project duration
November 2025 - March 2029
Project type
Full-scale project
Responsible funding agency
Vinnova

For further information about the project, please visit Vinnova