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From waste material to resource: Evaluation of surplus foundry sand for use in unbound road materials (RESAND)

Purpose and goal

In Sweden, approximately 200,000 tonnes of surplus foundry sand are landfilled each year, creating significant environmental challenges. This project aims to evaluate the possibility of reusing this surplus as a sustainable material for unbound pavement base layers.

Expected effects and result

The goal is to determine whether the sand can improve or maintain the load-bearing capacity, stiffness, and durability of unbound pavement layers without compromising environmental safety. The project aligns with Theme 2 of the call, focusing on increased use of secondary raw materials and reduced environmental impact from large waste streams.

Planned approach and implementation

Laboratory tests will evaluate the impact of the sand on road material properties under freeze–thaw cycles and prolonged water exposure, conditions common in the Swedish climate. Environmental tests will ensure compliance with Swedish leaching standards. The consortium consists of VTI, ten foundries, a sand producer (Sibelco), the Swedish Foundry Association, and three end users.

This English version is an AI-assisted translation prepared for the Swedish Metals & Minerals website. It has not been reviewed or approved by the project team or the funding agency.

Project title
From waste material to resource: Evaluation of surplus foundry sand for use in unbound road materials (RESAND)
Registration number
P2025-03570
Coordinator
The Swedish National Road and Transport Research Institute (VTI)
Call
P2025-201797 Impact Innovation: Urgent Challenges within Swedish Metals & Minerals
Project duration
December 2025 – December 2027
Project type
Full-scale project
Responsible funding agency
Energimyndigheten

For further information about the project, please visit Energimyndigheten