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Recycled Materials for Additive Manufacturing Technologies (ReMAT)

Purpose and goals

ReMAT aims to create a circular and sustainable pathway for 3D printing of high-strength steels, thereby supporting Sweden’s goal of achieving net-zero emissions by 2040 while strengthening industrial competitiveness.

Expected effects and result

By comparing recycled and reused powder with virgin material, ReMAT validates their performance through process optimization, material testing, and industrial demonstrators. Life cycle assessments quantify the environmental benefits. The outcome will be reduced waste, decreased dependence on virgin materials, and more climate-efficient, robust steel production in Sweden.

Planned approach and implementation

The project is based on two strategies: recycling steel scrap into high-quality powders for 3D printing and extending the lifespan of already used powders. Fine powder fractions are used in Metal Binder Jetting, mid-sized fractions in laser-based Powder Bed Fusion, and coarser fractions in Directed Energy Deposition for repairs—ensuring that all powder is utilized. Testing will show how powders change during reuse and provide guidelines for safe and effective use.

This English version is an AI-assisted translation prepared for the Swedish Metals & Minerals website. It has not been reviewed or approved by the project team or the funding agency.

Project title
Recycled Materials for Additive Manufacturing Technologies (ReMAT)
Registration number
P2025-03611
Coordinator
RISE Research Institutes of Sweden AB
Call
P2025-201797 Impact Innovation: Urgent Challenges within Swedish Metals & Minerals
Project duration
December 2025 – November 2027
Project type
Full-scale project
Responsible funding agency
Energimyndigheten

For further information about the project, please visit Energimyndigheten